1.Requirements
Understand customer needs through meeting with engineers.
![Requirements](images/process/step1.jpg)
2.Study specification
Investigate all production processes ,including cost down proposal such as material savings, and cutting efficiencies.
![Study specification](images/process/step2.jpg)
3.Mold design
Simulation by CAD/CAM.
![Mold design](images/process/step3.jpg)
4.Machining/
Mold processing
DNC control linked with CAD /CAM system realize high-precision mold making.
![Machining /Mold processing](images/process/step4.jpg)
5.Material cutting
We have cutting equipment for all types of steel, such as fully automatic sawing machines and metal saws.
![Material cutting](images/process/step5.jpg)
6.Forging
We have total 105 sets of forging equipment's such as 16t Air Stamp Hammer/Free Forging/Forging Roll/Pressing Machine/Electric upsetter/High-frequency heating furnace/PID control heating furnace.
![Forging](images/process/step6.jpg)
7.Heat treatment/
Finishing
Increase toughness and durability of products by Heat treatment and Shot Blasting process.
![Heat treatment/Finishing](images/process/step7.jpg)
8.Inspections
Fast and accurate inspections with high technology tools such as Non-contact CMM and Emission spectrometer.
![Inspections](images/process/step8.jpg)
9.Delivery
Our integrated production system offer
●cost down
●Short lead-time
●Strict confidentiality
![Delivery](images/process/step9.png)
Equipment List
Equipment | Name | Number of owned Equipment |
---|---|---|
Major Equipment | 16t Air Stamp Hammer | 1 |
8t Air Stamp Hammer | 1 | |
6t Air Stamp Hammer | 1 | |
4t Air Stamp Hammer | 1 | |
3t Air Stamp Hammer | 1 | |
3t High speed Air Stamp Hammer | 1 | |
2t Free Forging Hammer | 1 | |
1/4t Free Forging Hammer | 1 | |
Forging Roll | 2 | |
2,500t Forging Press | 2 | |
800t Screw Press | 1 | |
700t Forging Press | 1 | |
250t Knuckle Joint Press | 3 | |
30t-600t Crank Press | 46 | |
Electric Upsetter (35KVA-200KVA) | 25 | |
High Frequency Heat Furnace (150-800KVA) | 7 | |
Revolving PID control Heat Furnace | 6 | |
Batched type PID control Heat Furnace | 4 | |
Heat treatment | Pit type High temperature quenching furnace (P-75180) | 4 |
Pit type High temperature tempering furnace (PTF-75180) | 5 | |
Batched type PID control Heat Furnace | 1 | |
Quenching Oil Tank (EQ-75180) | 2 | |
Mold Processing related | CAD/CAM System | 3 |
Machining center (#3-#8) | 7 | |
CNC(8-12in) | 2 | |
Electric Discharge Machine(Wire cut, Electrode process) | 3 | |
General purpose lathe (4-12Foot) | 7 | |
Radial drilling machine (1,000-1,500) | 2 | |
Vertical milling machine (#2-#8) | 8 | |
Inspection | Autograph(AG-50KNG) | 1 |
Tensile testing machine (MR-30) | 1 | |
Magnetic flaw detection machine | 3 | |
Creep rupture testing machine (BETHEL-2) | 2 | |
Charpy impact tester | 1 | |
Ultrasonic flaw detector | 2 | |
Hardness tester (Brinell ,Rockwell, Vickers) | 6 | |
Metal microscope | 1 | |
Digital optical thermometer | 3 | |
Emission analyzer (SPECTRO) | 1 | |
Laser scanning (FARO ARM) | 1 | |
3D Scanning CMM(KEYENCE) | 1 | |
Others | Fully automatic sawing machine (250-800mm) | 10 |
Metal saws (10-120) | 14 | |
Shot Blast machine | 7 |